ap60-icon

Linear conveyor tray sealing system capable of sealing up to 160 packs per minute.

AP60

Linear conveyor tray sealing system capable of sealing up to 160 packs per minute.

The AP60 provides the flexibility required by food producers looking for a fully automated turnkey production line. The customer can specify the length and width of the indexing conveyor to accommodate their tray de-nesting and filling requirements. 

Optional ‘free flow’ gas flush (modified atmosphere packaging) available for extended shelf life. 

Easily integrated with other production line equipment. 

 

Packaging Materials

Trays
  • C-PET
  • A-PET
  • R-PET
  • Polypropylene
  • PVC
  • Styrene
  • Board
  • Paper
  • Smooth walled foil
  • Cardboard Sandwich Skillets
Lidding
  • Co-extruded and Laminated Polyester Films
  • Foil
  • Board
  • Paper

AP60

Standard design features and benefits  

  • Low maintenance polymer bearings 
  • Simple and accurate film-feed system with easy film route 
  • Maintenance friendly robust construction 
  • Accurate temperature and seal pressure control 
  • High accuracy tool alignment system provides a constantly accurate sealing and/or film-cutting relationship with the tray flange profile 
  • All around seal only (No Cut) for packs with pre-cut or hinged lids 
  • All around seal and contoured film-cut with skeletal film rewind 
  • Automatic seal operation with accurate seal dwell time 
  • Food industry approved hygienic construction and washdown protection 
  • Full Category 3 guarding 
  • User friendly, menu-driven control panel with-step-by-step prompts, error and status displays, and useful batch pack counter 
  • Recipe handling of machine settings 
  • Self diagnostic system 
  • Recipe driven auto machine set-up for tool change 
  • On-screen data capture and trends with wireless connection option 
  • Active film tension 
  • Pendant mounted colour touch screen HMI control 
  • Modular design allows customer to specify conveyor length, width and tray pitch 
  • Variable pitch indexing conveyor will accommodate tray and lid dispensers, filling and weighing heads 
  • Fully integrated control of machine, tray and lid dispensers, filling and weighing heads 
  • A high specification conveyor drive system provides full control of the linear acceleration, deceleration and velocity of product movement and eliminates spillage 
  • Automatic tray eject allowing post seal operations to be carried out efficiently 

 

Options available

  • Free flow gas flush MAP (Modified Atmosphere Packaging) 
  • High Oxygen (O2) gas flush 
  • CLOSE CUT – Method of maximizing throughput and reducing film waste 
  • Inboard Cut (IC) Option to provide ‘form, fill and seal’ tray presentation 
  • Film coding and printing 
  • Foil crimping 
  • Sandwich Pack Sealing for Card, Recyclable and Non Recyclable Plastic 
  • Film snap detection 
  • Peripheral equipment integration 
  • Remote diagnostics modem 
  • Film end warning 
  • Pneumatic film core clamp 
  • Self-centering tray guides 
  • Deep tray option (up to 120mm) 
  • Vacuum 
  • Automatic film roll clamping 
  • Touch screen controls 
  • Automatic tray de-nesting 
  • Automatic lid pick and place 
  • Automatic lid overcapping 
  • Integrated air and electrical outlets along the machine length for auxiliary equipment 
  • Filler integration 
  • Labeller integration 
  • On-line weighing 
  • Servo driven conveyor 
  • Tray/sandwich skillet coding and printing 
  • Stainless steel sandwich transfer conveyor 
  • Automatic lid pick and place for separate sandwich skillet and pre-cut lid applications 
  • HOT ROD – long-lasting, water resistant seal tool heating element giving reduced energy consumption especially developed for sealing Smooth Wall Foil Trays 
  • Modem to allow remote setup, fault-finding and software upgrades, using a customer’s existing IT network 
  • Tray ejection, collation and orientation options 
  • Sale, Lease Purchase and Rental options available 

Specification

Height1950mm
Lengthlength to customer’s specification
Width917-1600 version, dependent
Conveyor plate width350mm, 500mm, 750mm, 1000mm
Weight1500kg + (version dependent)
Pneumatic supply25CFM (707L/min) at 80psi (6 bar)
Electrical supply240 VAC 2kW single phase (fused at 16A) + 3kW 3 phase 16A option
Production speed20 cycles per minute max (160 packs per minute with an 8 impression tool)

Transformers are available to accommodate the electrical supplies in different countries

Service and Maintenance 

All our automatic machines benefit from a comprehensive twelve months parts and labour warranty and service back-up facility, to assure our valued customers of our confidence in the build quality and our commitment to you. All standard machine components are held in stock at Proseal and our Service Cover is 24 hours a day, 7 days a week.

 

 

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UK


 

 

Proseal UK Ltd
Adlington Estate
Adlington
Cheshire
SK10 4NL
United Kingdom
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Tel. +44 (0)1625 856 600
Fax. +44 (0)1625 856 611
Email. contact us
www.proseal.com

Proseal America Inc
7611 Whitepine Rd
Richmond VA 23237
USA
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Main +1 804 447 9038
Service  +1 888 PRO 2470
  +1 888 776 2470
Fax +1 804 447 9052
Email contact us
www.prosealamerica.com

Proseal Australia Pty Ltd
24-26 Lindon Court
Tullamarine
Melbourne
Victoria 3043
Australia
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Tel. +61 (0)3 9397 0955
Fax. +61 (0)3 9397 1488
Email. contact us 
www.prosealaustralia.com

Sismatec B.V.
Twentepoort Oost 8
7609 RG Almelo
Holland 
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Tel. +31 (0)546 874111
Fax.  +31 (0)6 22473465
Email. contact us
www.sismatec.nl

Poland South
America Ireland

Proseal Polska
ul. Cedrowa 34
Dąbrówka
62-070 Dopiewo
Poland
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Tel. +48 730 788 346
Fax.+48 501 830 774

Email. contact us
www.proseal.pl

 

Smartpack Chile
OF. Martin de Zamora 6101
of 1 Las Condes
Santiago de Chile
Caupolicán 9241
bodega E, Quilicura
Santiago
Chile 
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Tel. +56 (0)22.9851109
Email. contact us
http://www.prosealchile.com

JMC Packaging Ltd
37 Seagoe Industrial Estate
Craigavon
Co.Armagh
Northern Ireland
BT63 5QE
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Tel. +353 (0)28 3839 1723

Fax. +353 (0)28 3839 1356
Email. contact us 
www.jmcpackaging.co.uk

 

 

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