gt1v-icon

Automatic, large capacity, high speed vacuum MAP in-line tray sealing system designed to cut labour costs and produce up to 32 packs per minute.

GT1v

Automatic, large capacity, high speed vacuum MAP in-line tray sealing system designed to cut labour costs and produce up to 32 packs per minute.

The GT1V has all the benefits of the GT1 with the added functionality of a full vacuum system, perfect for applications where residual Oxygen levels have to be sub 1%. 

Capable of up to 32 packs per minute with a 4 impression tool the GT1V system is packed with user friendly benefits. 

Designed to accept randomly spaced trays from any conveyor and can be fully and easily integrated with other line equipment. 

 

Packaging Materials

Trays
  • C-PET
  • A-PET
  • R-PET
  • Polypropylene
  • PVC
  • Styrene
  • Board
  • Paper
  • Smooth walled foil
Lidding
  • Co-extruded and Laminated Polyester Films
  • Foil
  • Board
  • Paper

GT1-V

Standard design features and benefits

  • Five minute tool changeover 
  • Simple and accurate film-feed system with easy film route 
  • Maintenance friendly robust construction 
  • Accurate temperature and seal pressure control 
  • High accuracy tool alignment system provides a constantly accurate sealing and/or film-cutting relationship with the tray flange profile 
  • Simple design and operation 
  • All around seal and contoured film-cut with skeletal film rewind 
  • Automatic seal operation with accurate seal dwell time 
  • Food industry approved hygienic construction and washdown protection 
  • Full Category 3 guarding 
  • User friendly, menu-driven control panel with step-by-step prompts, error and status displays, and useful batch pack counter 
  • Recipe handling of machine settings 
  • Servo Driven ‘Setting Free’ automatic tray collation in-feed 
  • Self diagnostic system 
  • Pendant mounted colour touch screen HMI control for full double-sided operation 
  • Recipe driven auto machine set-up for tool change 
  • On-screen data capture and trends with wireless connection option 
  • Pot crush avoidance system 
  • Active film tension 
  • High accuracy servo driven automatic tray collation 
  • Quick release conveyor belts for easy hygiene and maintenance 
  • Automatic tool clamp for mechanical and electrical connection 

Options available

  • Free flow gas flush MAP (Modified Atmosphere Packaging) 
  • High Oxygen (O2) gas flush 
  • Film coding and printing 
  • Pharmaceutical Blister Packaging Machines 
  • Film snap detection 
  • Active conveyors to allow the machine to be used as a straight through conveyor when packs don’t require sealing 
  • Auto tool clamp and connection 
  • Back-to-back machine configurations 
  • Peripheral equipment integration 
  • Film end warning 
  • Pneumatic film core clamp 
  • Self-centering tray guides 
  • Deep tray option (up to 120mm) 
  • 160 m3/hr vacuum pump and water trap assembly (option)
  • Automatic film roll clamping 
  • Touch screen controls 
  • eWON  - A machine connection system to deliver real time data and error condition support, remote setup and software upgrades, using a customer's existing IT network
  • eSeal® - high performance, high precision, high force electric seal system that benefits from an increased seal force of 600% whilst reducing compresed air usage by 92%
  • HOT ROD - long-lasting, water resistant seal tool heating element giving reduced energy consumption especially developed for sealing Smooth Wall Foil Trays
  • Sale, Lease Purchase and Rental options available

Sealing capacity

Number of traysLengthWidthDepthDiameter
One670mm270mm105mm270mm
Two331mm270mm105mm270mm
Three270mm212mm105mm212mm
Four270mm153mm105mm153mm
Five270mm117mm105mm117mm

 

Specifications

Height2090mm
Standard Length2963mm
Width921mm
Weight850kg
Pneumatic supply25CFM (707L/min) at 80psi (6 bar)
Pneumatic supply with eSeal®1.7CFM @15 cycles per minute
Electrical supply400 VAC 3kW 3 phase (fused at 16A)
Production speed8 cycles per minute Vac Gas 12 cycles per minute Free Flow Gas Flush 15 cycles per minute Seal Only (VMAP 32 packs per minute with a 4 impression tool)

Transformers are available to accommodate the electrical supplies in different countries

Service and Maintenance 

All our automatic machines benefit from a comprehensive twelve months parts and labour warranty and service back-up facility, to assure our valued customers of our confidence in the build quality and our commitment to you. All standard machine components are held in stock at Proseal and our Service Cover is 24 hours a day, 7 days a week.

 

 

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UK


 

 

Proseal UK Ltd
Adlington Estate
Adlington
Cheshire
SK10 4NL
United Kingdom
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Tel. +44 (0)1625 856 600
Fax. +44 (0)1625 856 611
Email. contact us
www.proseal.com

Proseal America Inc
7611 Whitepine Rd
Richmond VA 23237
USA
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Main +1 804 447 9038
Service  +1 888 PRO 2470
  +1 888 776 2470
Fax +1 804 447 9052
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www.prosealamerica.com

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24-26 Lindon Court
Tullamarine
Melbourne
Victoria 3043
Australia
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Tel. +61 (0)3 9397 0955
Fax. +61 (0)3 9397 1488
Email. contact us 
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Sismatec B.V.
Twentepoort Oost 8
7609 RG Almelo
Holland 
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Tel. +31 (0)546 874111
Fax.  +31 (0)6 22473465
Email. contact us
www.sismatec.nl

Poland South
America Ireland

Proseal Polska
ul. Cedrowa 34
Dąbrówka
62-070 Dopiewo
Poland
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Tel. +48 730 788 346
Fax.+48 501 830 774

Email. contact us
www.proseal.pl

 

Smartpack Chile
OF. Martin de Zamora 6101
of 1 Las Condes
Santiago de Chile
Caupolicán 9241
bodega E, Quilicura
Santiago
Chile 
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Tel. +56 (0)22.9851109
Email. contact us
http://www.prosealchile.com

JMC Packaging Ltd
37 Seagoe Industrial Estate
Craigavon
Co.Armagh
Northern Ireland
BT63 5QE
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Tel. +353 (0)28 3839 1723

Fax. +353 (0)28 3839 1356
Email. contact us 
www.jmcpackaging.co.uk

 

 

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