GT1s

Automatic, large-capacity, high speed, in-line tray sealing system designed to cut labour costs

It combines high throughput with rapid tool-changing and space-saving compact design

Optional ‘free-flow’ gas flush Modified Atmosphere Packaging (MAP) available for extended shelf life.

Capable of up to 100 Atmospheric packs per minute with a 5 Impression tool, the GT1s system is packed with user-friendly benefits including our unique Promotion modular conveyor system.

Designed to accept randomly spaced trays from any conveyor and can be fully integrated with other line equipment.

  • Atmospheric Seal
  • Gas Flush
  • Hermetic Shrink
  • Vacuum/Gas
  • Skin Pack
  • Skin Plus
  • Skin Deep
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  • Features

    Standard design features and benefits

    • Two minute tool changeover
    • Low maintenance polymer bearings
    • Simple and accurate film-feed system with easy film route
    • Maintenance friendly robust construction
    • Accurate temperature and seal pressure control
    • High accuracy tool alignment system provides a constantly accurate sealing and/or film-cutting relationship with the tray flange profile
    • Simple design and operation
    • Film snap detection
    • 'Auto Tool' Touch of a button tool change system, automatically locates and connects tooling to machine functions including all MAP options
    • All around seal and contoured film-cut with skeletal film rewind
    • Automatic seal operation with accurate seal dwell time
    • Self-centering tray guides
    • Automatic film roll clamping
    • Food industry approved hygienic construction and wash-down protection
    • Full Category 3 guarding
    • User friendly, menu-driven control panel with step-by-step prompts, error and status displays, and useful batch pack counter
    • Recipe handling of machine settings
    • Self diagnostic system
    • Pendant mounted colour touch screen HMI control for full double-sided operation
    • Recipe driven auto machine set-up for tool change
    • On-screen data capture and trends with wireless connection option
    • Pot crush avoidance system
    • Active film tension
    • QR conveyors with quick release belts for easy hygiene and maintenance
    • Eseal® - high-performance, high-precision, high-force, energy-efficient, electric seal system that boasts a massive increase in seal force
    • Promotion - a high accuracy continuous motion tray infeed system, which increases production speed whilst reducing machine duty

    GT1s Sealing Capacity

    No of trays Length Width Depth Diameter
    One 300mm 670mm 105mm 300mm
    Two 300mm 331mm 105mm 300mm
    Three 300mm 212mm 105mm 212mm
    Four 300mm 129mm 105mm 129mm
    Five 300mm 98mm 105mm 98mm



    Options available

    • Free flow gas flush MAP (Modified Atmosphere Packaging)
    • High Oxygen (O2) gas flush
    • CLOSE CUT - Method of maximising throughput and reducing film waste
    • Inboard Cut (IC) Option to provide 'form, fill and seal' tray presentation
    • Film coding and printing
    • Foil crimping
    • Active conveyors to allow the machine to be used as a straight through conveyor when packs don't require sealing
    • Back-to-back machine configurations
    • Optional integration of peripheral equipment, such as: denesters, fillers, multi-head weighers, laser coders, labellers
    • eWON - a machine connection system to deliver real time data and error condition support, remote setup, and software upgrades, using a customer's existing IT network
    • I-film - intelligent film reel monitoring system actively adjusts film tension based on reel diameter to increase print quality and film reel efficiency, reduce component duty and provide a film end warning system
    • ProTect - a contactless machine login and audit trail system
    • GT-MAX upgrade available to increase machine capacity
    • AutoCoding Ready
    • Sale, Lease Purchase and Rental options available

    GT1s Specification

    Height 1986mm
    Standard Length 3220mm
    Width 975mm
    Weight 1100kg
    Electrical supply 400V 3 phase + neutral (fused at 16A)
    Transformer Variations

    208V 3 phase (fused at 30A)

    480V 3 Phase (fused at 20A)

    600V 3 phase (fused at 15A)

    Metric

    Imperial
    Pressure Flow Pressure Flow

    6 Bar

    		 50L/Min 87psi 1.7CFM

    Transformers are available to accommodate the electrical supplies in different countries

    GT1s Production Speed

    up to 20 cycles per minute Standard Seal

    up to 14 cycles per minute Gas Flush
  • Images
    GT1s
    GT1s

  • Packaging Materials

    Trays

    • C·PET
    • A·PET
    • R·PET
    • Polypropylene
    • PVC
    • Styrene
    • Board
    • Paper
    • Smooth Wall Foil

    Lidding

    • Co-extruded and Laminated Polyester Films
    • Foil
    • Board
    • Paper